Freudenberg - Innovating Together

Medical Injection Molding: Silicone & Thermoplastic

micro molding

Silicone Molding

  • Materials: all medical-grade silicone from NuSil, Dow Corning, Momentive, Wacker, Blue Star, and Shin-etsu
  • Low- to high-volume liquid injection molding (LIM), transfer/compression molding, micro molding, insert molding, over-molding
  • Two-shot silicone injection molding
  • Experts in short- and long-term implantable silicones (LSR and HCR)
  • Expertise in thin-wall molding and molding of tight tolerance silicone bellows
  • Silicone composite molding presses
  • Biopharmaceutical silicone components
  • Wasteless, flashless cold-runner systems
  • Top-of-the-line Arburg and Engel presses from 5 to 200 tons

medical injection molding

Thermoplastic Molding

  • Materials: Polyurethane, PEEK, PET, Pebax, Nylon(polyamide), Polyolefin, Polyethylene, Polycarbonate, FEP, PVC, PFA, PVA, ABS, PMMA
  • Low- to high-volume thermoplastic injection molding, micro molding, insert and vertical insert molding over a wide range of materials
  • Two-shot thermoplastic injection molding
  • Implantable components in thermoplastics such as PEEK and other implantable materials
  • Expertise in thin-wall molding
  • Experts at custom biopharmaceutical thermoplastic components
  • Specialization in advanced hot runner systems such as valve gate and open tip to reduce overall scrap and reduce costs
  • Decoupled injection molding and closed loop molding
  • Top-of-the-line ARBURG, TOYO, and Battenfeld presses from 15 to 350 ton
  • Extensive use of automation systems including in-line inspection, performance testing, SPC and packaging
  • Medical device component and device manufacturing
  • Cleanroom molding including three Class 8 cleanrooms, one Class 7 cleanroom, and one Class 8 assembly room