Medical Injection Molding: Silicone & Thermoplastic
Silicone Molding
- Materials: all medical-grade silicone from NuSil, Dow Corning, Momentive, Wacker, Blue Star, and Shin-etsu
- Low- to high-volume liquid injection molding (LIM), transfer/compression molding, micro molding, insert molding, over-molding
- Two-shot silicone injection molding
- Experts in short- and long-term implantable silicones (LSR and HCR)
- Expertise in thin-wall molding and molding of tight tolerance silicone bellows
- Silicone composite molding presses
- Biopharmaceutical silicone components
- Wasteless, flashless cold-runner systems
- Top-of-the-line Arburg and Engel presses from 5 to 200 tons
Thermoplastic Molding
- Materials: Polyurethane, PEEK, PET, Pebax, Nylon(polyamide), Polyolefin, Polyethylene, Polycarbonate, FEP, PVC, PFA, PVA, ABS, PMMA
- Low- to high-volume thermoplastic injection molding, micro molding, insert and vertical insert molding over a wide range of materials
- Two-shot thermoplastic injection molding
- Implantable components in thermoplastics such as PEEK and other implantable materials
- Expertise in thin-wall molding
- Experts at custom biopharmaceutical thermoplastic components
- Specialization in advanced hot runner systems such as valve gate and open tip to reduce overall scrap and reduce costs
- Decoupled injection molding and closed loop molding
- Top-of-the-line ARBURG, TOYO, and Battenfeld presses from 15 to 350 ton
- Extensive use of automation systems including in-line inspection, performance testing, SPC and packaging
- Medical device component and device manufacturing
- Cleanroom molding including three Class 8 cleanrooms, one Class 7 cleanroom, and one Class 8 assembly room
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