Single-Use Assemblies
Custom Fluid Management Solutions for Biopharma Manufacturing
Freudenberg Medical designs and builds single-use assemblies for critical bioprocessing applications. With expertise in silicone and thermoplastic extrusion, precision overmolding and cleanroom assembly, we deliver customized, high-purity solutions that ensure safe, consistent fluid transport in biopharmaceutical environments.
Custom Single-Use Assembly Capabilities
Our modular design approach allows us to create purpose-built assemblies based on customer specifications. These include:
- Assembled tubing for secure, sterile fluid paths
- Filling trees for aseptic transfer in fill-finish applications
- Bottle cap assemblies with multiple inlets and outlets
- Cut-to-length tubing combined with ancillary parts
- Full pre-assembled systems or kits with individual components
- Tubing with overmolded sanitary connectors and fittings
- Y-connector manifolds and assemblies for multi-line flow control
- Custom PEEK pharma filling needles – custom extrusion & assembly
All assemblies are cleanroom manufactured using validated processes to maintain product integrity and compliance with cGMP requirements.
Y-Connector Overmolding
for Enhanced Flow Control
Freudenberg Medical’s custom-molded Y-connectors eliminate the flow restrictions and leakage risks associated with traditional barbed or clamped fittings. Our proprietary overmolding processes provide smooth internal fluid paths and strong mechanical seals, improving reliability and reducing contamination risks in critical bioprocessing steps.
Advantages of Overmolding
These Y-manifolds are ideal for upstream and downstream processes, offering a robust alternative to standard coupling solutions. Overmolds are applied directly to customer-specified tube ends using validated, high-capability tooling and processing controls.
Designed for single-use systems, these components are used globally in:
- Cell and gene therapy
- mRNA production
- Biosimilar and monoclonal antibody (mAb) processing
- Regenerative protein manufacturing
- Small-batch and scale-up bioproduction
- Laboratory and pilot-scale bioprocesses
Quality, Consistency, and Flexibility
Freudenberg Medical applies its rigorous quality standards and lean manufacturing principles to every biopharma assembly. Our GROWTTH® continuous improvement program ensures repeatable quality and drives efficiency across design, development, and production.
